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BELOW GRADE & INTERIOR

Below-grade structures are constantly exposed to moisture, hydrostatic pressure, and harsh underground conditions that can lead to deterioration and costly repairs. Alchemco®’s Subsurface Membrane Waterproofing™ works from within, creating a protection inside the concrete. This advanced technology helps maintain the integrity of the structure for its designed life without the need for frequent maintenance or reapplication.

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Concrete Overlays for Below Grade & Interior - Polymer Based

    • Epoxy overlays are the most common overlay system in the U.S.

    • They are two-component systems, consisting of epoxy resin and a curing/hardening agent.

    • Known for their high bond strength and low shrinkage.

    • Often, no primer is needed if the concrete deck is properly cleaned and prepped.

    • Applied using a multiple-layer method, also called the broom-and-seed method.

    • Typically, 2-3 layers of epoxy are applied.

    • Aggregate (small particles) is spread on each layer as per the manufacturer's guidelines.

    • After each layer cures, unbound aggregate is removed before applying the next layer.

    • Two-component systems with polyester-styrene resin and organic peroxide as the initiator for curing.

    • Polyester overlays are usually applied using the premix method.

    • The material is screeded to grade for even application.

    • Fine aggregate is spread on the surface for initial skid resistance.

    • These systems generally require a primer on the bridge deck before applying the overlay.

    • Two-component systems with methyl methacrylate resin and a small amount of organic peroxide as the curing initiator.

    • Methacrylate overlays are usually applied using the slurry method, mixed with aggregates.

    • Both the bridge deck and aggregate must be completely dry due to the system’s sensitivity to moisture.

    • Methacrylate top-coats are available to help bond/encapsulate the aggregate.

    • Common chemistries used include Poly Methyl Methacrylate (PMMA) and Polyurethane Methacrylate (PUMA).

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Concrete Sealers for Below Grade & Interior - Penetrants

  • - Concrete deck sealers are spray-applied liquids designed to cover the entire bridge deck, not just cracks.

    - The most commonly used chemistries are Silanes and Siloxanes.

    - These sealers penetrate the concrete surface and act as a water repellent (hydrophobic).

    - They do not qualify as waterproofing products.

    - They cannot seal existing or future cracks.

  • - Silane sealers penetrate concrete but may not be ideal for enhancing and fully protecting surfaces.

    - They create a hydrophobic barrier, but their effectiveness is limited in harsh weather conditions.

    - Issues like water penetration, freeze-thaw damage, and stains can still occur.

    - While they offer some protection, they may not meet expectations for comprehensive or visually pleasing solutions.

  • - Siloxane sealers are known for their water-repellent properties, but their effectiveness is limited.

    - They provide only partial protection against water intrusion, which can lead to cracks, pitting, and weakened structural integrity.

    - These sealers often perform poorly in areas with heavy rain or constant moisture exposure.

    - Durability is a concern, as siloxane sealers typically need frequent reapplication.

    - Over time, the protective barrier fades, leaving concrete decks vulnerable to deterioration.

Enzyme Modified Subsurface Membrane Icon
  • - Enzyme Modified Subsurface Membrane Waterproofing™ (EMSMW) provides long-lasting waterproofing for below-grade, and interior surfaces, preventing water infiltration that can lead to deterioration, efflorescence, and structural damage.

    - It penetrates the concrete in below-grade, and interior surfaces chemically bond with its minerals, creating an impermeable barrier that blocks water from seeping into the structure.

    - This deep chemical bond is highly resistant to moisture and environmental exposure, preventing water-related failures such as cracking, spalling, and freeze-thaw damage—common issues in under ground structures.

    - EMSMW has an auto-regenerative property that activates when minor cracks or voids form, reacting with water to seal them and prevent further damage.

    - This auto-regenerative ability ensures long-term structural integrity and protection, lasting for decades.

    - EMSMW stands out from traditional methods due to its chemical bonding and auto-regenerative capabilities, making it an ideal choice for interior surfaces and below-grade applications where protection from moisture ingress and hydrostatic pressure is critical.

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